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Hideo Hasegawa Director,
Safety and Mission Assurance Department, Japan Aerospace Exploration Agency
You cannot avoid safety and reliability issues in manufacturing. With this
in mind, raising awareness of these issues is a key to more consistent space
development. It is said that a mature culture values reliability, and it
is important to think about how awareness of the value of reliability can be
nurtured. Waiting for such awareness to flourish on its own, on an individual
basis, is not enough. Success lies in the creation of an environment where everyone
can work efficiently, and at the same time be fully aware of, and respect, the
significance of reliability. Only a competent expert can do reliability
inspections, but experts are not made in a day. Training and building experience
takes time. That does not mean, however, that you should give up on high-quality
production because you do not have the right human resources. You can design
a system that makes up for a lack of individual expertise. To do this, you need
a deep understanding of the individual skills of each engineer, which ensures
the best use of all the available skills within the system. This is called "organization
power."
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An efficient way to increase reliability is to have a third party perform
regular inspections. Nobody deliberately produces inferior items. In design
and development, people who are in charge of a project do their utmost to ensure
better performance and high reliability. However, it is sometimes difficult
to see problems in something you are deeply involved in. And of course, everyone
makes mistakes. As such, it becomes valuable to have the greater objectivity
of third-party inspections, which can uncover things that might otherwise be
overlooked by your own team. Having the activities of a project checked by an
outside specialist is invaluable in increasing reliability. Once a wall is
plastered, you cannot see what is underneath. If you wish to inspect it, you
have to do it before the wall is covered. The same is true of efforts to improve
reliability: you need regular inspections right from the earliest phases of
the project. Maintaining close contact with the project teams, our mission
is to promote a system that allows a third party to objectively evaluate and
support projects in real time.
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With the technology we had 30 years ago, humans were able to go to the moon.
That tells us that it is not always necessary to have the latest technology
in order to build a system to maintain reliability. Raising the level of every
engineer's ability is one basic way to raise reliability, but this takes a very
long time. In my opinion, the skills of individual engineers, and the organization's
overall level of engineering, are like the wheels of a car. Nurturing the ability
of engineers is fundamental to an organization, but it is also important to
understand their current technical level, and with this in mind to build a system
that helps the organization accomplish its goals. With this ethic, we will continue
to help JAXA improve its reliability. Aside from efficient project management,
the measure of an organization's engineering quality also includes the capability
to collect rich technical information and data, and the ability to develop and
apply new methodologies. With these in place, evaluation can be done much more
efficiently, which ensures greater reliability in the system.
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Raising awareness, training, accumulation of technical data, development and
application of methods of evaluating reliability - we see these as JAXA's agenda,
and we are engaged in helping the organization to achieve them more efficiently.
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